Hardware and Machinery Industry

Case type: Hardware and Machinery Industry

Case study: Through the MES manufacturing execution system, comprehensive material management, refined production scheduling, full process tracking of the production process, comprehensive networking of equipment, and comprehensive monitoring and real-time analysis of personnel, equipment, materials, and management methods are achieved.

Material Management:

Material label printing, warehouse receiving and issuing, IQC inspection, material shelving, warehouse issuing, material returning, material splitting, finished/semi-finished product inbound and outbound, warehouse location management;

Production management:

Process sheet/process card management, turnover tool management, process verification and error prevention, material loading verification and traceability, key testing station data receipt collection, automatic production reporting, and automatic statistical analysis of personnel performance;

Quality management:

IQC, OQC quality sampling, and production defect control;

Product traceability:

Establish a complete product component raw material traceability system, providing authentic and reliable original records for customer service and after-sales service. Establish a traceability system for the product production process, equipment, production employees, and testing process;

Personnel management:

By setting personnel accounts in the system, the production status, output, and quality of personnel are summarized to provide data support for comprehensive efficiency analysis of personnel;

TPM management:

Through the equipment maintenance and warning platform, planned maintenance can be carried out for equipment/fixtures/tools, etc. In addition, a calibration plan for the equipment can be developed, as well as equipment maintenance.

Device interface:

Realize comprehensive networking of devices and monitor them in real-time, including operational status and production efficiency. In addition, barcode management of equipment spare parts, tools, molds, etc., tracking the entry and exit of tools and molds, as well as usage records, etc;

System interface:

Realize single and bidirectional data exchange with ERP system;

Data center:

A powerful BI platform with real-time electronic signage and report generation.

Electronic Signboard:

Through a powerful kanban design platform, various comprehensive kanban designs are designed, such as production comprehensive kanban, quality comprehensive kanban, equipment monitoring and maintenance kanban, etc.